China's Premier One-Stop Shoe Material Manufacturer
Looking for high-quality shoe and industrial materials? Solamni is your reliable, one-stop supplier. We specialize in providing comprehensive material solutions with personalized customization, competitive factory-direct pricing, and fast delivery services worldwide.
Premium sponge laminated fabric (1.5 mm – 15.0 mm) combining flexible polyurethane (PU) foam with knitted mesh, velvet, or jersey textiles. High peeling strength, flame/adhesive lamination, REACH compliant. Free samples!
Sponge laminated fabric (commonly known as foam-laminated textile or open-cell polyurethane foam sandwich composite) is a multi-layer cushioning textile engineered by bonding a flexible polyurethane (PU) sponge core to one or both sides of a face fabric. Designed to provide localized padding, sound absorption, thermal insulation, and soft tactile feel, this material is widely utilized across footwear linings, automotive interiors, medical braces, protective gear, and upholstery. Solamni manufactures sponge laminated fabrics using eco-friendly flame lamination or solvent-free hot-melt adhesive processes, offering rolls in standard widths (1.40 m – 1.60 m) and custom overall foam-plus-fabric thickness profiles (1.5 mm – 15.0 mm).
Technical Specifications Matrix
| Engineering Property | Physical / Chemical Specification Benchmark | Test Standard Reference |
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| Layer Configuration | 2‑Ply (Fabric + Foam) / 3‑Ply (Fabric + Foam + Tricot Mesh Backing) | ISO 2286‑1 |
| Total Gauge Range | 1.50 mm – 15.00 mm (± 0.15 mm) | ISO 23529 |
| Foam Core Density | 18 kg/m³ – 45 kg/m³ (Soft cushioning to high‑density firm support) | ISO 845 / ASTM D3574 |
| Peeling Bond Strength | Flame Lamination: ≥ 12 N/2.5 cm / Hot‑Melt: ≥ 18 N/2.5 cm | ISO 2411 / SATRA TM404 |
| Tensile / Compression Recovery | ≥ 90% (Resists permanent cell collapse under long‑term compression) | ASTM D3574 / ISO 1856 |
| Color Fastness to Rubbing | Dry Rubbing: Grade ≥ 4 / Wet Rubbing: Grade ≥ 3–4 | ISO 105‑X12 |
| Flame Retardancy Option | FMVSS 302 / CAL 117 Automotive & Upholstery Grade | FMVSS 302 / ISO 3795 |
| Environmental Safety | REACH SVHC compliant, Oeko‑Tex Standard 100 Class I, Low VOC | ISO 17025 |
Achieving high peel strength without ruining the soft hand-feel requires specialized roll-to-roll bonding techniques:
Manufacturing Process Flow:
- Fabric Face & PU Foam Feed
- Flame Surface Melting / Hot‑Melt Adhesive Dispensing
- Calendering Compression Nip
- Cooling & Elastic Tension Setting
- OEKO‑TEX & Peel Strength QC
- Finished Bonded Composite Roll
- Flame Lamination: A precision gas flame briefly melts the outer micron layer of the polyurethane foam into a tacky polymer binder before pressing it against the fabric under heated rollers, achieving a high bond without adding extra adhesive weight.
- Hot‑Melt Adhesive Lamination: Eco‑friendly reactive polyurethane (PUR) hot‑melt adhesive is applied via slot‑die or gravure rollers, ideal for heat‑sensitive technical textiles or medical‑grade composites.
Solamni sponge laminated fabrics are specified across specialized high‑performance sectors:
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Footwear Tongue & Ankle Collar Padding
2‑Ply and 3‑Ply mesh‑backed foam laminates (2.0 mm – 6.0 mm) providing ankle cushioning, pressure distribution, and moisture venting.
Automotive Interiors & Seating
Flame‑retardant foam laminates (3.0 mm – 10.0 mm) used for door panel trim, car seat upholstery liners, and headliners.
Orthopedic Braces & Medical Supports
Ventilated open‑cell foam laminates with velvet or brushed tricot faces used in knee sleeves, wrist splints, and lumbar support belts.
FAQ
Q1: What is the advantage of flame lamination versus hot-melt glue lamination?
A1: Flame lamination melts the foam itself to create the bond, preserving maximum softness, breathability, and flexibility without adding stiff glue layers. Hot‑melt glue lamination is preferred for heat‑sensitive synthetic fabrics or waterproof membrane composites where open flames could damage the face textile.
Q2: Can the foam density and fabric faces be customized?
A2: Yes. We offer single‑sided (2‑ply) or double‑sided (3‑ply) laminations combining BK mesh, jersey, velvet, suede, or nonwoven fabrics with custom foam densities (18 – 45 kg/m³).
Q3: What is the lead time for standard stock, custom colors, and sample rolls?
A3: We maintain active warehouse stock in standard black, white, grey, and navy mesh‑sponge composites (2.0 mm, 3.0 mm, 5.0 mm) for immediate shipment within 48 hours. Custom color dyeing, specialized foam formulation, or roll conversions carry an MOQ of 1,000 meters, with sample packs shipped in 3 to 5 business days. Technical specialist Jason Lee provides direct engineering assistance within 12 hours.
Products Shows
in one-stop service
We specialize in providing material high-quality for industrial applications. Our focus on B2B sourcing ensures that you get the best prices for large orders, with the flexibility to customize the fabric to meet your specific needs. Whether you require bulk quantities for production or specialized orders, we can help you achieve your goals with fast delivery and exceptional customer support.
- Bulk Sourcing: Competitive pricing for large-scale orders.
- Customization: Flexible solutions tailored to your industry needs.
- Global Shipping: Fast, reliable delivery to international markets.
- High-Quality Standards: Rigorous testing and quality assurance to ensure performance and durability.
Solamni has specialized in synthetic materials for footwear, apparel and furniture in China for more than 15 years. We own factories producing TPU film and synthetic leather, and maintain long-term stable partnerships with numerous upstream material manufacturers. We are dedicated to supplying high-quality textile materials to outstanding enterprises across diverse industries.
Our address
No. 6, Cuiyuan 3rd Road, Feicuiyuan, No. 838, Donghai Street, Bincheng Community, Donghai Street, Fengze District, Quanzhou City, Fujian Province.
Phone Number
+8615905059552
Email:ace04@eurus-cn.com
Frequently Asked Questions
Q:How long is your production & shipping turnaround?
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A: It takes 25-35 days to complete production and delivery after all details are finalized.
Q:What regular payment terms do you apply?
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A: Terms vary by order size: either 30% pre-payment + 70% shipment-stage payment, or a 50% / 50% prepayment and shipment payment split.
Q:Accepted payment ways?
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A: We support T/T, PayPal, Western Union and other options. A 30% deposit is needed upfront, and outstanding payment must be made before shipping.
Q: Sample ordering instructions
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A: Complimentary samples can be dispatched in 3-5 working days once all sample requirements are confirmed.
Solamni Import And Export Co., Ltd.
We sincerely welcome friends from all over the world to cooperate with us on the basis of long-term mutual benefits. We are looking forward to receiving your enquiries soon.
Email:ace04@eurus-cn.com Phone+8615905059552
Whatsapp+8615905059552
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