Sponge Fabric

Your Professional Sponge Fabric Supplier

At Solamni, we offer high-quality sponge fabrics designed for footwear, garments, furniture, and protective products. With over 15 years of experience in synthetic materials and TPU films, we provide sponge fabrics that are soft, durable, and versatile for various industries.

Our sponge fabrics are widely used in:

Footwear padding and insoles
Apparel and sportswear
Furniture cushioning
Industrial protective padding
Bags, accessories, and DIY products

Sport Shoe Mesh Fabric Laminated With Sponge Foam

Material:Sponge, Fabric. Thickness:1.0MM~10MM. Width:1.4m or 1.5m. Color:Customized Color. MOQ:1000meter.

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Manufacturing & Processing Excellence

Solamni’s production lines are optimized for high-precision composite bonding:

Flame Lamination (FL)

A high-speed process that melts the surface of the foam to create a direct bond with the fabric. It is 100% solvent-free and offers the highest peel strength.

Hot-Melt Lamination

Ideal for delicate fabrics and TPU films, providing a soft "hand-feel" while maintaining environmental safety (DMF-free).

Perforation Services

We can perforate the entire composite (fabric + sponge) to create maximum airflow for sports and medical applications.

Precision Splitting

Every foam block is sliced with computerized horizontal blades to ensure a thickness tolerance of $\pm 0.1mm$.

Our Sponge Fabric Solutions

Standard Sponge Fabric

Soft and lightweight
High elasticity and resilience
Breathable and comfortable
Suitable for shoes, apparel, and padding

Laminated / Composite Sponge Fabric

TPU or textile laminated for added strength
Enhanced water and abrasion resistance
Ideal for footwear uppers, bags, and technical garments

Customized Sponge Fabric

Adjustable thickness, density, and hardness
Wide color options
Functional coatings: waterproof, anti-bacterial, fire-retardant

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Parameter	Standard Sponge Fabric	Laminated / Composite Sponge Fabric	Customized Sponge Fabric
Thickness	1 – 15 mm	2 – 20 mm	1 – 25 mm
Width	1000 – 1600 mm	1000 – 1600 mm	1000 – 1600 mm
Weight (GSM)	150 – 800 g/m²	200 – 1200 g/m²	150 – 1500 g/m²
Density	20 – 80 kg/m³	30 – 100 kg/m³	20 – 120 kg/m³
Hardness (Shore A)	15 – 40	20 – 50	15 – 60
Elasticity	High	High	Customizable
Tear Strength	Moderate	High	High
Surface Finish	Smooth / Textured	Smooth / Laminated / Textured	Smooth / Textured / Laminated
Water Resistance	Moderate	Excellent	Customizable
Breathability	High	Medium	Adjustable
Color Options	Standard / Custom	Custom Colors	Custom Colors
Processing Methods	Cutting, Sewing, Lamination	Cutting, Heat Press, Laminating	Cutting, Sewing, Laminating
Eco Standards	REACH / RoHS	REACH / RoHS	REACH / RoHS

Diverse Industrial Applications

Solamni Sponge Fabrics are utilized by industry leaders in:

Footwear: Breathable tongue padding, collar linings, and cushioned insoles for athletic and casual shoes.
Automotive Interiors: Headliners, door panels, and seat covers that require consistent thickness and flame resistance.
Medical & Orthopedics: Soft-touch linings for braces, splints, and compression garments that are gentle on the skin.
Sports Equipment: Protective padding for helmets, bags, and yoga mats.
Consumer Goods: Protective sleeves for laptops, luxury jewelry boxes, and specialized cleaning tools.

Advantages of Solamni Sponge Fabric

In-house TPU & synthetic material production ensures consistent quality
Customization of thickness, density, color, texture, and coatings
R&D Capability for innovative applications in footwear, apparel, and furniture
Bulk Supply for large-scale B2B orders
Eco-friendly options meeting international standards (REACH / RoHS)

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FAQ

Q1: What is the difference between Flame Lamination and Glue Lamination?

A: Flame lamination is a chemical-free process that creates a stronger bond and is better for products that undergo washing or high-heat environments. Glue lamination is better for maintaining the softness of very thin fabrics.

Q2: Can Solamni match the sponge color to the fabric color?

A: Yes. While standard sponge is white, grey, or black, we can customize the foam color for bulk orders to ensure a seamless look, especially for mesh fabrics.

Q3: Are your sponge fabrics safe for medical use?

A: Absolutely. We offer specialized grades that pass Oeko-Tex Standard 100 and REACH requirements, ensuring they are non-irritating to the skin and free from harmful substances.

Q4: How do you handle "Yellowing" of white sponge fabrics?

A: We use high-quality anti-yellowing agents (BHT-free) in our PU foam formulation to ensure white products remain bright during storage and shipping.

Q5: Can you laminate TPU film between the fabric and the sponge?

A: Yes. This is a "Triple Layer" construction ($Fabric + TPU + Sponge$). It creates a waterproof yet cushioned material, ideal for outdoor gear and safety footwear.

Q6: What is the minimum order quantity (MOQ) for custom laminated fabric?

A: Typically, our MOQ is 500 to 1,000 meters per color/specification, depending on the availability of the base fabric and foam density.

As one of the leading sponge fabric suppliers in China, we warmly welcome you to buy cheap sponge fabric from our factory. All customized products are with high quality and competitive price.